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Volkswagen Direct Shift Gearbox



Uploaded by: LondonMeccanoClub
Video Description:
Visit http://www.selmec.org.uk for information on this and over 400 other models!
Model built by Alan Wenbourne.
There is an in-depth article about this model on our website at http://www.selmec.org.uk .
This is a demonstration model of Volkswagen DSG (Direct Shift Gearbox): a 6-speed and reverse, computer controlled dual clutch transmission.
It features an over-centre spring-loaded clutch switching mechanism, a dual clutch using large axle (hollow) and tri-flat parts to split the drive into the constant mesh gearbox, 50-tooth contrate gear synchronizer assemblies and series connected inter-axle and front axle differentials, bevel gear rear axle drive output.
Gear changing and clutch switching is effected by five hobby servos operated from a servo driver board (printed circuit).
The dual clutch principle is to serve the odd numbered gears with one clutch and the even numbered gears served by the second clutch, facilitating rapid and smooth gear changing. In the DSG, clutch (1) serves 1st, 3rd, 5th & reverse; clutch (2): 2nd, 4th, & 6th - this pattern is reproduced in the model.
The model demonstrates the DSG gear changing strategies in pre-selecting the subsequent gear ratio then en-gaging it by switching clutches.
The servo driver board receives its commands from either of two forms of PC software. One is the driver board manufacturer's scripted program; the other is by QBASIC programming code.
The latter enables the gear engagement and pre-selection events to be displayed on the computer screen. Either program enables any sequence of up-shifts, down-shifts and timing of in-gear/neutral events.


Tags for this video: automobile car computer controlled direct dsg gearbox meccano model shift volkswagen

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Comments for this video on YouTube
que buenisimo video ( 1 year ago by elblitz)
que buenisimo video
thats slightly kool ( 1 year ago by golftiger66)
thats slightly kool
lol@laptop ( 1 year ago by bytedildo)
lol@laptop
^ agree - lol@laptop ( 1 year ago by cincyimages)
^ agree - lol@laptop
I have a Skoda ... ( 1 year ago by mikeandhev)
I have a Skoda Octavia with a DSG gearbox and having seen this film it shows how much effort goes into car design. Having driven the car with DSG I would not consider driving anyhthing else with a different transmission - they are fantastic transmissions! Great film 10/10.
Interesting but its ... ( 1 year ago by ProductionDesignrMAX)
Interesting but its really BIG
Whats it like to ... ( 1 year ago by ProductionDesignrMAX)
Whats it like to drive one? They look fairly fragile and as far as racing goes, way way to big vs. straight cut gears. Would love to try it out. Ever driven a CVT? I drove a Nissan Maxima CVT. It was interesting but a little less responsive than I like and the engine breaking sucks compared to a manual.
i've also driven an ... ( 1 year ago by Jukonja)
i've also driven an octavia DSG for the past few days, in comparison to a Superb V6 TDI with the "old" automatic, the gearshifts are much faster and more precise, although i prefer the old auto transmission as it feels more firm and is very very smooth :-D
although, I wouldn't have anything against owning a DSG machine :-)
could you give some ... ( 1 year ago by nlty2000)
could you give some sources about fragility in racing? i have test driven one and it is absolutely fantastic, jawdropping piece of machinery. you don't feel even the slightest of jerks. also test driven the cvts. and i really wonder which one would be more reliable in the long run. i'll appreciate any comments or links.
this is a model of ... ( 1 year ago by blcktiger18)
this is a model of the trans, not the actual trans. its as reliable as any trans out there for racing or daily driving. for daily driving it'll last u forever
wow your stupid on ... ( 10 months ago by kapone111)
wow your stupid on it being big...and you can beat the living shit out of it, and it will still hold up, not fragile at all
wow how long did it ... ( 10 months ago by darkcentury21)
wow how long did it take u to build that?!?!?!
I bet you're german ... ( 10 months ago by hboyce4)
I bet you're german(im just kidding).There's no other word to describe it :astonishing. Keep up the good work.
Amazing! =) ( 9 months ago by AmazinMazen)
Amazing! =)
Array ( 9 months ago by flyzie)
holy shit
thats amazing!!
OMG, with their ... ( 8 months ago by TheTrueAhmeD)
OMG, with their tech it's a miracle that the rest of the world beat them in just 6 years (x-cluding Japan ofc.)
GReAt ThINg!
I can not ... ( 7 months ago by 5999cc)
I can not understand a thing in this video
can somebody explain little about vw's new dual clutch(please)?
It's a fairly ... ( 7 months ago by ShihafeleniHauwanga)
It's a fairly ingenious system. The "wet" clutches engage two concentric input shafts. The outer shaft is connected to 2nd, 4th, and 6th while the inner is connected to 1st. 3rd, 5th. R can be on either shaft. When one shaft is engaged, the collar for the gears on the other shaft moves to the next available gear. So, when you up shift the gear is already engaged. It's pretty awesome.
Wow!!! Amazing!! I ... ( 6 months ago by 24stardom)
Wow!!! Amazing!! I am translating a text about the DSG gearbox. It is not helping very much to see it actually, but nevertheless it's interesting. :) Quite cool. German cars rock! ;) ;)
yep, im driving 2.0 ... ( 6 months ago by strashev1na)
yep, im driving 2.0 TDI DSG two years now, and all i can say is that i never gonna drive anything else beside VW DSG! you wouldnt belive, you have small robogadget who is very qiuck and agresive in driving!
The best car with a ... ( 3 months ago by Blaster7492)
The best car with a DSG box has to be the audi A3 3.2 V6...
I thought DSG standed for: Dual Sequential Gearbox. lol, i guess not
the basic idea ... ( 3 months ago by synison)
the basic idea behind the DSG is sophisticated !
but, your demonstration model is a fantastic and comprehensive one !
congratulations for your hard and excellent work !
hard to believe ... ( 3 months ago by thumbsocket)
hard to believe this is made form bits of meccano! really well made guys!
I've heard about ... ( 3 weeks ago by TruthBeyond)
I've heard about this on Topgear.



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